SAP PP: Comprehensive Training for Production Planning Professionals

Introduction to ERP
– ERP Packages
– Introduction to SAP
– SAP Logistics Cycle SD/MM/PP
– PP Flow and Procurement Types

SAP Navigation
Organizational structure of an Enterprise in the SAP R/3 System
– Company, Company code, Controlling Area, Plant, Storage Location, Purchase Organization, Purchasing group, Sales Organization, Distribution Channel, Division, Sales Office, Sales Group, Shipping Point Etc…
– Discussion on implementation approach ECC vs S/4 HANA
– Discussion on Tools used in implementations
– Discussion Documentation process in S/4 Hana implementation
– Discussion on Cutover activity

Configuration Discrete Industry

Master data Configuration of BOM, Work center and Routings

Shopfloor configurations –

• Order types
• Order type dep parameters
• Confirmation parameters
• Scheduling parameters
• Production scheduling profile
• Production scheduler
• Availability check

Master Data – Discrete Industry

• Material Master
• Bill of Material BOM
• Work Center
• Routing Different types of Routing
• Production Version

Configuration  Process Industry

Master data  Configuration of BOM, Work center and Master Recipe.

Shopfloor configurations –

• Order types
• Order type dep parameters
• Confirmation parameters
• Scheduling parameters
• Production scheduling profile
• Production scheduler
• Availability check

Master Data Process Industry

• Material Master
• Bill of Material  BOM
• Resources
• Master Recipe (w/o PI sheets)
• Production Version

Master Data  REM Industry

• Material Master
• REM profile  configuration
• Product cost collector (PCC)
• Bill of Material  BOM
• Work center
• Production Version

Independent Requirement Planning

• Demand Planning
• Creation of PIR (Planned independent requirements)

MRP Planning

• Master Data requirements in MRP
• Carrying MRP Procedure MRP, MPS, CBP
  1. Reorder Point Planning
  2. Forecast Based Planning
  3. Independent requirement Planning
  5. MPS Planning
• Difference between MRP Vs MPS
• Master Production Scheduling planning run (MPS RUN)
• MRP Run In Background job

Conversions and Processing Orders execution

• Processing Planned orders
• Planned orders conversion to Production Orders, Purchase Requisitions, Process Orders
• Production order Goods issue process  (With and without Backflushing)
• Production Orders Confirmations (with and without Auto Goods receipt)
• Production Orders Settlement
• Technically Complete Production Orders  TECO
• Collective conversion of Planned Orders into Production Orders
• Collective conversion of Planned Orders into Purchase Requisitions
• Collective Release of Production Orders
• Collective Confirmation of Production Order

Goods Movement in PP

• Goods Receipt wref to Production Order
• Goods Receipt w/o Production Order
• Goods Issue wref to Production Order
• Automatic Creation of GR and Release of the Production Order
• Creation of GI wref to Reservation

Batch Management

• Characteristics, Class and Sort Sequence
• SLED In Batch in PP
• Condition Tables
• Access Sequence
• Strategy Types
• PP Batch Search Procedure
• Maintain Batch Search Procedure for the Order Type
• Production orders creation using Batch Automatic Batch Display at Production order creation and Production order Release
• Batch Determination  Configuration and master data
• Batch Derivation process Configuration and master data LIFO, FIFO, FEFO

Strategy Group

• Define Strategy
• Define Strategy Group, 10, 11, 40, 20, 50
• Assign MRP Group to Strategy Group
• Process Flow for each Strategy Group
• Detailed Process Flow for each Strategy Group

Discrete /Process Manufacturing Process

• Make To Order Cycle – MTO Process, 20, 50
• Make To Stock Cycle – MTS Process, 10, 11, 40
• Costing of the Materials
• Planned cost vs actual cost in Prod/Process orders
• Subcontracting process Operation subcontracting
• Subcontracting process  Header subcontracting with special procurement key

Availability in MRP in PP

• Define Requirement Classes and Requirement Types
• Define Checking Rule and Availability Check

Repetitive Manufacturing Process

• Master Data Maintenance
• Production versions
• REM Profile
• Backflusing
• REM Back flushing

INTEGRATION OF PP WITH OTHER MODULES

• MM
• SD
• QM
• FI
• CO

Configurations for Demo: